MetAI, a leading Taiwanese startup specializing in AI-powered digital twins, will debut its groundbreaking Controller Simulator at NVIDIA GTC 2025. This innovative solution bridges operational technology (OT) and information technology (IT), enabling industries to design, test, and optimize automation workflows in an AI-driven virtual environment.

Revolutionizing Automation with AI-Powered Digital Twins

At GTC 2025, MetAI will showcase its Controller Simulator, a pioneering tool that integrates controller logic simulation into digital twins. Built on the NVIDIA Omniverse platform and NVIDIA Isaac Sim, this technology allows businesses to refine and visualize automation workflows—such as PLC programming—before deploying them in real-world environments.

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The Controller Simulator, demonstrated at MetAI’s booth in the GTC Industrial & Physical AI Pavilion, offers several key benefits:

  • Intuitive Logic Design – Engineers can create automation logic using a user-friendly ladder diagram UI, making it accessible to non-technical users.
  • Seamless Digital Twin Integration – The simulator integrates with NVIDIA Omniverse-based digital twins, enabling accurate validation of PLC logic before real-world deployment.
  • AI-Powered Copilot Assistance – AI-driven agents help generate and optimize automation logic, significantly improving efficiency and reducing development time.
  • Effortless PLC Deployment – The finalized logic can be deployed to physical PLCs without additional conversion steps, ensuring a smooth transition from simulation to implementation.

Driving Real-World Impact Through Collaboration

In addition to the Controller Simulator, MetAI will showcase its collaboration with Kenmec and Chief Logistics, demonstrating how simulation-driven design accelerates warehouse automation projects. By simulating warehouse workflows—such as equipment operation and smart sensor placement—MetAI helps partners optimize system designs before real-world installation, reducing costly on-site rework and enabling faster decision-making.

This initiative marks a crucial step toward fully integrated automation design and AI training pipelines for future smart factories and warehouses.

Advancing Industrial AI with NVIDIA’s “Mega” Blueprint Vision

As an early adopter of NVIDIA’s “Mega” blueprint—designed to test multi-robot fleets at scale using industrial digital twins—MetAI is at the forefront of industrial AI innovation. As a member of NVIDIA Inception, MetAI collaborates closely with NVIDIA to explore new workflows that combine Omniverse, Isaac Sim, and its proprietary generative AI and simulation technologies. This partnership is helping industries build more scalable and intelligent automation solutions.

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FAQs

1. How does MetAI’s Controller Simulator improve industrial automation?

MetAI’s Controller Simulator allows engineers to design, test, and validate automation logic in a realistic AI-powered digital twin environment. This reduces testing time, minimizes errors, and ensures smoother real-world deployment.

2. What industries can benefit from MetAI’s Controller Simulator?

Industries such as manufacturing, logistics, robotics, and smart warehousing can leverage the Controller Simulator to streamline automation processes and improve operational efficiency.

3. How is MetAI collaborating with NVIDIA to advance digital twins?

MetAI is working with NVIDIA through its “Mega” blueprint initiative and NVIDIA Inception program, integrating technologies like Omniverse and Isaac Sim to create more scalable and intelligent industrial automation solutions.

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